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Even an otherwise rust free car will often have some swiss cheesing of the floors 40 years of wet.

Replacing carpet with rusted floor pan. To remove the old grease and waxoyl i have used bits of the old carpet and cut into rectangles sort of five by seven inches or so. However sometimes it is necessary to repair holes in the bottom of the floor pan. If the rust damage is extensive replacing the entire floor pan with a one piece panel is the best way. The driver side floor is not mangled but there is significant rust so we need to gut it and replace it with new pans.

Replacing floorpans is one of the most basic sheetmetal jobs there is and among the most common. Usually the pans do not rust or need repairs. Among its many products the latest from por 15 is a complete floorpan restoration kit offering a combination of the classic por 15 chemicals along with a sizeable offering of the two part epoxy putty and fiberglass mat material. One of the best ways to patch the holes is with fiberglass.

Replace rusty floor panels. 400 to 4000 take your pick or trade with a note on the dash to check the floor and don t drop any money on the floor. This goes for a cabin floor board or a trunk pan both involve the same types of labor so the rules generally apply for both. The problem is that these are hard to find so we will make our own.

For a larger repair the damaged section can be replaced with a partial floor panel. We decided instead to treat the rusty metal with por 15 and then repair the small rust holes with the epoxy putty. This is most common for older cars. The front where the pedals are the middle under and behind the front seats then the section under the rear seats.

Floor pans are the base metal layer of a vehicle s floor that everything else rests on. There are several ways to deal with a rusty floor. If the hole isn t too big you can do a patch repair. The floor pan is such a large area i had to tackle it in three sections.

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